DIE EFFICIENT DESIGN FOR RELAY PRODUCT (G2R-1 STATION TERMINAL A) USING PROGRESSIVE TOOL AT PT. OMRON MANUFACTURING OF INDONESIA

Abstract

A progressive die is a set of tools performing series or several sheet-metal operations with a single tool. It includes two or more workstations for the production of products. In every pressing stroke, one operation is performed, and strip stock moves forward through the die strip. The main functional advantage of progressive die for the manufacturing industry is that it takes less time and gives a high volume of production. It can build Precision tools with less time-consumption. In this final project, the main work is to make the die design one of part for relay product which name is G2R-1 Station Terminal A. Which in current conditions, the process of making this part is ineffective and uncomfortable, because it has to go through 3 different stages of the process and wastes time. Therefore, the author made a design using the progressive die concept, using the Excess Hybrid / CADD application as the initial sketch and Solid work as the visualization. With the aim of getting effectiveness cost and shortening the production process time.