APPLYING SINGLE MINUTE EXCHANGE OF DIES (SMED) AND 5S TO REDUCE SETUP TIME OF FILLING MACHINE AT PT. MNO

Abstract

Manufacturing excellence represent as the goal for every manufacturing industry all around the world. Reducing waste could help to achieve the goal of manufacturing excellence since waste could happen in every manufacturing industry. PT. MNO as one of food and beverages industry also focusing on reducing waste in the production process, especially in filling department. Similar with other department, filling department also has planned and unplanned stoppages. As one of planned stoppages, the set-up activities represent as one of the highest contribution of waste in filling department. Therefore, PT. MNO can reduce the set-up time by using Single Minute Exchange of Dies (SMED) and 5S method. Then, overall equipment effectiveness (OEE) calculation can shows the differences between the productivity of filling machine before and after Single Minute Exchange of Dies (SMED) and 5S method. As the result, the set-up time is reduced from 34 minutes to 13 minutes by using Single Minutes Exchange of Dies (SMED) method implementation, while after 5S method implementation, the set-up time become ten minutes. The overall equipment effectiveness (OEE) calculation result shows better productivity after SMED and 5S method implementation in filling department by the increasing OEE rate from 76% to 78% in the end.